Thursday, February 9, 2012

Welcome to Spiderbeam - your specialist for fiberglass & portable HF antennas

Welcome to Spiderbeam - your specialist for fiberglass & portable HF antennas

Spiderbeam was founded in the year 2000 by DF4SA, sparked by his passion for highly competitve radio contesting during portable, outdoor operations, fielddays, DXpeditions, etc. Simple wire antennas are quite allright, but using them to do well in a contest is pretty hard. 
The spider beam is a full size lightweight tribander yagi for 20-15-10m, made from fiberglass and wire. It has been specially developed as a highly efficient antenna for portable use - a DXpeditioner's dream. 
Further development yielded a complete 5-band-beam (20-17-15-12-10m), a WARC version (30-17-12m), and several other configurations. Recently, monoband versions and a specially reinforced heavy duty antenna line (optimized for permanent installation at home) have been added.

Apart from a good highband antenna, a competitive portable contest station must have a lightweight & efficient antenna for the low bands as well. For this purpose we have designed our professional telescopic fiberglass poles with a total height of 12m (40ft) and 18m (60ft) (NEW!). These strong poles are very well suited for carrying lowband wire GP or inverted L antennas, or any other temporary wires, like quad or delta loops and dipoles for all bands. 

The secret behind the success of our portable spiderbeam yagi is its simplicity, ruggedness and a true "no compromise" design: several fullsize monoband beams are interlaced on one boom with negligible interaction. While the antenna is as light as a mini beam, it maintains the gain and F/B ratio of a typical full size tribander. The whole antenna weight is only 6-7kg (14 lbs), making it ideally suited for portable use. It can be carried and installed easily by a single person. A small push-up mast and a TV rotator is totally sufficient, saving even more weight on the total setup. The transportation length is only 1.20m (4ft). 

After completion of the design phase and successful trial runs in 2001 and 2002 CQWW contests, the Spiderbeam antenna plans were released to the public. A very detailed construction guide (classic Heathkit-style step-by-step instructions) is available as a PDF document. You are most welcome to download our free construction guide and build your own spider beam from scratch. Several helpful OMs have kindly translated this manual to their mother tongue, making it available in several different languages. This incredible worldwide response and cooperation turned the construction guide turned into a truly international open-source project, and Spiderbeam into a worldwide known trademark for affordable, high quality fiberglass antennas of all kinds. 

Many thanks to everybody for your continued interest and support - without it we would not be here today. 
Enjoy browsing our website and see you on the air from your next expedition to that sweet DX spot you have always wanted to go. It is our goal to make your luggage light and your signals strong!

The Spiderbeam Story
1. Basic Antenna Principle
2. Developing the Spiderbeam
3. How does it compare to other Triband Yagis?
4. Similar Antenna Designs
5. Antenna Measurements and Tests 
6. Spiderbeam Evolution 
7. Thanks 

For those who want to understand more in detail, the following essay gives an overview about the complete antenna theory behind the Spiderbeam design. It was written with the 3-band antenna (20-15-10m) in mind, but can be applied to all other configurations as well. The story below can also be seen as a history of all improvements and learning experiences made during the Spiderbeam evolution.

1. Basic Antenna Principle
The basic antenna principle is quite simple. No magic involved.
Start with a normal 3 element yagi and bend the director and reflector in a V-Shape: 

The resulting antenna can be built using wire elements strung on a supporting cross, which makes it possible to use lightweight materials like fiberglass and wire. Bending the element ends towards each other has the additional benefit of enhanced coupling between the elements ("capacitive/inductive end coupling"), which in turn seems to enhance the F/B ratio and antenna operating bandwidth. Dick Bird, G4ZU was the first one who had the idea of bending the elements like this, and named it the "Bow-and-Arrow Yagi" or "Bird-Yagi". As far as I know he only developed monoband yagis of this shape. 

2. Developing the spider beam
The spider beam is a multiband design. Three monoband "bow-and-arrow yagis" are interlaced on the same supporting cross:

With such a design, several challenges mut be met: 
1. Minimal interaction: 
This is the biggest challenge with any multiband antenna: we need to find a design where the interaction between the monobanders is minimal. After endless NEC computer modeling and testing runs, the final spider beam dimensions evolved. They have negligible interaction, resulting in near-monoband performance on each band. 
2. Uncritical design: 
Special attention has been paid to come up with a forgiving design. The spacing of the wire elements is not critical, which is quite an important point: this antenna will not only have good performance in the ideal world of a computer model. It will also perform equally well in real life (where it may bend and flex in high winds) - even when it is put up "quick and dirty" on a DXpedition (where nobody has time to tune and prune a critical system). The Spiderbeam users only need to pay attention during the very first set-up, to make sure the wire elements are cut exactly to the given dimensions. Once this job is completed carefully, the antenna will always perform well, and the repeatability is very good.
3. Feeding system: 
Another challenge with most multiband antennas is the feeding system. A very simple and robust solution could be found here. The 3 driven elements are 3 separate dipoles that are all tied together in one common feedpoint. The trick is to space the dipole centers apart and use short pieces of symmetric transmission line to interconnect them. This minimizes the interaction and results in a very forgiving and broadband, low loss multiband dipole. The feed point impedance is 50 Ω, fed directly through a W1JR type current choke balun. No phasing lines or lossy matching devices to worry about. A single coax cable can be used for feeding up to 5 bands without problem.
4. Corrosion protection: 
The driven elements and short pieces of symmetric feedline are manufactured in once piece, leaving no electrical joints open for corrosion. The same is true for all reflector and director wire elements. All active parts of the antenna are protected by a very tough PE coating, protecting them against the environment for many years. There simply are no corrosion problems with such a wire antenna! This is a huge benefit over aluminium antennas (especially if traps are involved), whose performance can suffer greatly once corrosion starts to set in. 
5. Mechanical Strength: 
The fiberglass tubes will take a lot of beating, since they are very flexible. The antenna will flex in the wind but it will not break. Remember a strong and flexible material will often outlive a brittle and rigid material. This is especially true for the reinforced fiberglass tubes which are used in the heavy duty version - these are very strong tubes but still highly flexible. 
Another trick is the extensive guying with Kevlar lines. Each spreader is guyed 4 times (up/down/left/right) - a concept very well known from sailboat masts. Of course all other parts used in the kit are UV ray and weather resistant. 
For the wire elements, we use top quality "CQ-532" wire from the Wireman in our antenna kits, and recommend it to all homebrew users as well. This wire will not stretch at all, which is really important. Otherwhise the resonant frequencies of the parasitic elements may change, and the good antenna performance is lost.
6. Optimized for portable operation: 
The mechanical construction was carefully optimized for portable installation on lightweight push-up masts. The special mounting plate ensures that the mast goes right through the antenna center of gravity, instead of putting the antenna on the side of the mast. Antenna weight and vertical torque momentum are optimally distributed on the mast and rotator, greatly reducing the load on these parts and making extending or retracting the push-up mast much easier. A great variety of mast diameters can be used (30-60mm) and nearly no tools are necessary (only two #10 spanners). The spreaders are made from 20 identical fiberglass tube segments - introducing some redundance and greatly improving repeatability when compared to telescopic tubing. The wire elements and balun are mounted with Velcro straps - a very quick and surprisingly strong method, at the same time maintaining the antenna's flexibility - and even serving as a nice and soft stress relief device. (In the heavy heavy duty permanent version, the Velcro is replaced by V2A clamps with a rubber padding).

The spider beam is a trapless multiband yagi constructed of 3 interlaced monobanders, making it a highly efficient antenna and simple construction. The driven element is a directly fed multiband dipole, again contributing to a simple, broadband and low-loss construction. The design is very forgiving, provided the wire elements were cut exactly in the beginning and high quality (non-stretch) wire is used. The mechanical design is optimized for quick, lightweight portable installations, using high quality materials for good reproduceability and a long life without performance degradation. 

3. How does it compare to other triband yagis?
Compare the diagrams and tables in the technical data section. You will find that the spider beam is always equivalent or better than a big conventional tribander with about 7-8m (25ft) boom length. Especially the operating bandwidth is much better than with trap designs:
forward gain is about 5dBd (7dBi) in free space (= 12dBi in 10m height above ground) and stays nearly constant over the whole band(s)
F/B ratio is about 20dB or better on all bands
SWR stays below 1:2 on all bands
On-the-air comparisons and measurements confirm these results. 
Only a true 3 element monobander will still be a little bit better: it has the same F/B ratio and pattern and 6dBd (free space) gain. Unfortunately some manufacturers still claim much higher gain numbers, even for their multiband antennas, which simply is not true.

An interesting feature is the flexibility to quickly optimize the spider beam for the CW or SSB band section. 
The basic spider beam dimensions are designed to cover the whole band. If you want to operate CW or SSB only, simply change the wire lengths slightly to shift the optimum pattern into your desired frequency range. 

4. Similar Antenna designs
Over the years people have used their imagination to bend the elements in various shapes. No magic envolved here either. Two well-known examples for 2-element yagis with bent elements are the Moxon rectangle and the Hexbeam. These designs also benefit from the enhanced coupling caused by bending the element ends towards each other ("capacitive/inductive end coupling").They can be built from fiberglass and wire in a similar fashion, resulting in the performance of a well-designed 2-element yagi.Another example that looks similar is the X-Beam, although I found its performance to be less than a 2-element yagi.

5. Antenna Measurements and Tests
The development process of the antenna involved countless NEC simulations, followed by tests & measurements on the real antenna. During that test phase the antenna was put up at 10m height on an open field and has been measured intensively. The velocity of the wire we use ("CQ-532" from The Wireman) had to be determined exactly, and the lengths derived from the computer model were adjusted accordingly. End effects by the insulators had to be taken into account. After applying these corrections the pattern diagram of the antenna (put up at 10m height) was measured on all bands, in steps of 100kHz. The shareware „Polar-Plot“ by G4HFQ is a very suitable tool for this job. A very good match of the computer predicted values and the measurements could be found.

In August 2003 I made some comparison measurements between two spiderbeams with different feed systems. The two antennas were installed side by side on the test field. After concluding these measurements I converted one of the beams into a simple rotary dipole and took a long series of measurements, thus comparing the gain of the spiderbeam to a dipole at exactly the same height. Again, a very good match to the computer predicted values could be found.

6. Spiderbeam Evolution
Spiderbeam Version 0 
(1998 - 2002: computer simulation and first prototypes)
Spiderbeam Version 1.0 
(2003: old feeding system (somewhat critical), complicated assembly (stiff wire and epoxy insulators), repeatability and assembly time not optimized)
Spiderbeam Version 2.0 
(2004: new & improved feeding system (very uncritical, forgiving and broad-band) and revised mechanical design (new: fiberglass tube segments, insulators, Velcro quick assembly, flexible CQ-532 wire, new balun) resulting in great overall improvements of user friendliness, repeatability and greatly reduced assembly time)
Spiderbeam Version 2.2 
(2005: current version, further mechanical enhancements, addition of heavy duty version for permanent installation)

7. Thanks
Many thanks to W9XR for putting me on the trail of the "Bow-and-Arrow Yagi", and everybody who helped during the development phase - especially DF4RD, DF9GR, DJ6LE, DL6LAU, HA1AG, HB9ABX, W4RNL, WA4VZQ. Also to everybody who helped translating the constructionguide to other languages: 7X5AV, 9A2EU, 9A2NO, 9A6C, BG7IGG, CT1IUA, CT3EE, EA2PA, F2LZ, F4ANJ, F5IJT, F6IIE, G3MRC, G3SHF (& Team), HA8SLT, HB9ABX, I0SKK, IZ5DIY, JA1KJW, LX2AJ, LZ2STO, OH1RX, OH6NT, OK1DMU, OK1FIM, OZ8A, PA1TT, PB0P, PE2RID, S51TA, S57XX, SM0ETT, SM0JZT, SP8SW, SV2KBS, SV8YM, RA3TT, RV3DA, UA3ZTZ, YC0CRA, YO5QCD, YU1QT. Thanks for the incredible worldwide support and great response - without it this whole project would never have come so far.

Kudos to Dick Bird G4ZU who came up with the original "Bow-and-Arrow" idea, which lead to the whole Spiderbeam development. Unfortunately I never met him in person before it was too late. R.I.P. OM.

Spiderbeam Installation Hints
1. Installation
2. Installation height
3. Antenna Mast
4. How do I put up the mast and antenna alone?

1. Installation
The spiderbeam was developed as a DXpeditioner's dream antenna.
It can be carried and installed easily by a single person. A small push-up mast and a TV-rotator are totally sufficient, further reducing the weight of the total setup. A very nice feature with such a lightweight antenna setup is the reduced danger. If it ever comes down it is much less likely to cause as much trouble as a heavy aluminum design.

2. Installation height
Especially on HF installation height and an advantageous location can be much more important than theoretical free space gain.An antenna with less gain put up high will produce better signals than a lower one with more gain. 

Its low weight makes it much easier to put the spider beam higher up and choose an advantageous location like a hilltop, cliff, or a temporary installation on a high rooftop (e.g. for a contest). In fact, it can be installed in many places where a conventional tribander would be just too heavy and difficult to install.

As for all HF antennas, the minimum recommended installation height is a half wavelength above ground, or higher.
I suggest mounting the spider beam at least 7-8m (25ft) above ground as a minimum height for DX traffic use.

Again, this depends a lot on the location. On a cliff or hilltop the antenna will work well even on a 4-5m (15ft) pole.

3. Antenna Mast
Most of the times I use a 10m (33ft) aluminum telescopic push up mast (1.20m transportation length, bottom tube diameter 75mm, top tube diameter 30mm, tube wall thickness 2mm). Together with a foldable tripod it is very suitable for putting the antenna up in a one-man-show. (see the picture at my last test-setup). 

I have also used a 15m (50ft) aluminum telescopic push up mast (2m transportation length, bottom tube diameter 70mm, top tube diameter 30mm, tube wall thickness 2mm) with very good results. You will notice the extended height especially on 20m. This height (15m) is probably the highest possible for putting the antenna up alone. With 2 or 3 people, it is still very easy.

For fixed installation at home you can save a lot on the tower and rotator as well.
Either also use a push-up mast, or a decent tube mast, ladder mast or wooden pole (flagpole, telephone pole). You can easily build a wooden tower that will carry the spider beam just fine (or even a stack of 2 spider beams).

4. How do I put up the mast and antenna alone?
I get asked this question quite often so I decided to put a little explanation here...

First, the tripod helps a lot to keep the mast upright as long as the guy lines are not pulled tight.
Anyway, after you have extended the mast to a height of 5m or more the tripod will not help much anymore.
When the mast arrives at that height, pull the guy lines, but not really tight. Leave some slack in the lines.Then push the mast up another 50cm or so, until the guy lines are fully stretched.
Then walk around and loosen them up a little bit again, so there is again enough slack in the lines to push the mast up another 50cm or so.
Repeat these steps until the antenna is at full height. That is much faster than you might think..!
Generally speaking, try to keep the mast as vertical as possible. Otherwhise the telecsopic parts may seize and become difficult to extend
Take the antenna down the same way, step-by-step.
If there is no wind, I do it another (quicker) way:
First, put up the mast alone, without antenna at the top and adjust the guy lines to their proper length. Then take it down again, put antenna on top and put the mast up again, in one go. Anyway, of course the step-by-step method is always safer, and is therefore recommended... 

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